This QT10 automatic block making machine, as the name shows, can make 10 blocks in dimension of 400×200×200mm with each mould. It is capable of making 14400 to 19200 blocks or 200 to 272 cubic meters of blocks for one day by 8 working hours. In addition, this product is able to make a variety of blocks or bricks with the variable moulds.
|Main Technical Specifications|
|Production per Mould||10 pcs/mould (Standard Block: 400x200x200mm)|
|54 pcs/mould (Solid Block: 240x115x53mm)|
|27 pcs/mould (Interlock: 225x112.5x60mm)|
|35 pcs/mould (Holland Brick: 200x100x60-80mm)|
|Cycle Time||15-20 seconds|
|Production per Shift (8 Working Hours)||Hollow Block (400x200x200mm): 14400-19200pcs|
|Solid Block (240x115x53mm): 77760-103680pcs|
|Interlock (225x112.5x60mm): 31104-38880pcs|
|Holland Brick (200x100x60-80mm): 40320–50400pcs|
|Vibrating Speed||0-6,000 rpm (rolls per minute)|
|Vibrating Force||100 KN|
|Motors Power||48 KW|
|Machine Dimensions||7568x2060x2968mm (excluding electrical control box)|
|Gross Weight||about 15T|
|Raw Materials||crushed stone, sand, cement, dust and coal fly ash, cinder, slag, gangue, gravel, perlite, and other industrial wastes.|
|Applied Products||concrete blocks, solid/hollow/cellular masonry products, paving stones with or without face mix, garden and landscaping products, slabs, edgers, kerbstones, grass blocks, slope blocks, interlocking blocks, etc.|
|Applied Fields||widely used in buildings, road pavings, squares, gardens, landscaping, city constructions, etc.|
|Note: All the production parameters are subject to change, without prior notice.|
1.Use Frequency Conversional Control Technology
a) Under the frequency conversion control, this automatic block making machine utilizes the precise guide bearings to ensure the precise and parallel movement between the tamper head and mould, effectively avoiding the deformation of the machine. In addition, the production rate is increased significantly with the improvement of the vibrating efficiency.
b) With the frequency controlled vibration, the motors are controlled properly for its instantaneous start and stop so as to avoid overheating resulting from the ceaseless operation.
c) This product is able to generally save 30% power.
2. Double Proportional and Directional Valves with High Activity
a) This automatic block making machine utilizes this valve to regulate the oil flow and pressure automatically, preventing the hydraulic cylinder from being damaged by the inertia. Moreover, the application of the valve ensures the stable production.
b) It chooses the integrated and soft oil pipes with high pressure that are convenient for installation.
3. 360° Multi-shaft Rotating and Compulsory Feeding
a) This product offers high speed rotating and compulsory feeding and uniform mixing for the materials to ensure the blocks or bricks are made with optimal density and intensity. Moreover, the feeding time is largely shortened.
b) With the even feeding performance, this product is suited for diverse raw materials and moulds.
4. Germany Siemens PLC Control System, Touch Screen and Electrical Components
a) This automatic block making machine employs the visualized touch screen that shows the dynamic status of the system. This device is very easy for parameters setting, upgrading and adjusting to optimize the production output. Moreover, it offers automatic warning and automatic trouble shooting through the telecom service. Due to the automatic locking performance, some mechanical accidents caused by operational mistakes can be prevented effectively.
b) The Siemens PLC control system presents high adaptability, making sure of the stable and creditable performance of the machine.
c) Our product chooses the optimal electrical components from Siemens.
5. Thermal Treatment on Moulds and Principal Parts
a) This automatic block making machine is designed with the heavy duty frame that is made of high intensity steel with progressive thermal treatment. Both the machine and the moulds are highly abrasion resistant.
b) The hardness of the product is tested to be HRC 52.
c) Due to the advanced production technology, the machine has an increase of lifespan by 50%.
Production Lines for Block Making
1. Automatic Production Line with Central Control for Block Making
Process: Automatic scaling and batching, automatic mixing, automatic molding or block producing, stacking in pile, transporting by forklift (8 workers needed).
2. Screw conveyor
4. Aggregate weighing system
5. Color material weighing system
6. Belt conveyor
7. Automatic block making machine
8. Facemix device
10. Central control system
11. Water and cement weighing system
2. Simple Production Line for Block Making
Process: Batching, automatic mixing, automatic molding or block producing, stacking in pile, moving by forklift. (12 workers required)
1. Aggregate weighing system
3. Belt conveyor
4. Automatic block making machine
5. Control system